
Screen door (pre-2002) and Woody
Now that I have successfully posted my first entry, albeit a tribute rather than a personal related experience, I can move on and do the latter. In October 2002, my employment was severed with the Prudential Company. The reason and the story will not given here but maybe it will be contained in a future posting. For the next eleven months I searched for a job, not knowing where or with what company I would work for. One thing I did know--for the past 19 years I had worked at three Prudential offices and the combined commute (one way) was 11 miles!! So I knew that those days of short commutes might certainly be over. And if I did have to travel, there would be issues regarding my dog. Working so close to home allowed me to either come home at lunch or not stay late and get home on time so dear old Woody could rush outside to do the required "duties". So the vision of a long stay inside of the house for him forced me to act. And so I ordered a "doggie-door" (large size). Once it was installed, I realized that the screen door would either have to be held open or removed from the back door. I opted for the latter. And for the past 4 2/3 years, the screen door was stored away.
Now, it is time to put it back up. The reason why I can put the screen door back (you can probably figure it out) will definitely be the subject of a future post. When I took the screen door off in November 2002, I placed it against the side fence. And there it sat for the entire winter. The next summer I put it in the garage, but I noticed that some damage had already been done. The joints of the door were badly rotted. So I just roped it together and stored it away.
Fast forward to this week. I have put together a whole list of summer projects and posted them on my kitchen door to motivate myself to complete them. One of the projects was to fix and re-install the screen door.
So I took it out of storage and started to examine the damage. I noticed that the rotted joints were all joined by "dowel pegs". Many were rotted or broken. If Norm and Tommy were here, it would have gone like this:
Tommy: This door is really rotted away.
Norm: What can be done about it?
Tommy: Well, Norm, the best thing to do is simply build a new door.
Norm: I agree with you, Tommy, but the homeowner is on a tight budget for this renovation.
Tommy: Then an alternate plan would be to replace the dowels and salvage the door.
Norm: How would we do that?
Tommy: You like wine, Norm?
Norm: What does that have to do with fixing the door?
Tommy: Just watch. I take a normal bit, drill a hole in the broken dowel that is stuck in the door. I then put a screw into the hole. Then with a pair of pliers, I simply pull out the trapped dowel like pulling a cork out of a bottle of wine.
Well, Tommy's tip worked for about four dowels. Then came one that would not come out. At first I thought maybe the screw was expanding the dowel so much that it wouldn't come out. But then I realized that some, not all, of the dowels were glued in. What now?
Well, Tommy and Norm had gone to lunch, so I had to figure out how to salvage this project on my own. I thought that maybe I could drill out the entire dowel. The dowels were 1/2 inch in diameter so that was the size of drill bit I would need. I knew I had some large drill bits laying around so I looked for the one I needed. I found the 1 inch and the 3/8 inch, but no 1/2 . I may have had one for all I knew, but in my cluttered garage it would stay hidden. That could be another project to add to my list: "Clean and organize my garage so that it resembles Norm's workshop".
Since I needed dowels and wood glue, it was now time to make a run to the Home Depot with the new drill bit added to the shopping list. All three items were procured without any problems. I usually have problems with finding things or getting the right ones when I venture out to shop.
Upon returning home I realized that to drill out the embedded dowels I would have to drill exactly straight down in a perpendicular direction. No fancy drill presses here, my old eyes would have to do the trick. The first one went well and the others followed and I always tried to see if I could pull them out first. All the dowels were finally out, and new ones were cut to replace the broken ones.
Norm: Before the final assembly, we want to put the door together in a dry run to ensure that everything fits.
Easier said than done, Norm. As I put things together, other joints began to split and other dowels broke. It's a good thing I got an extra length of dowel. So after more drilling and more cutting, I was ready for the final glue assembly. It wasn't easy but I was surprised that everything fit so well. I didn't have any clamps large enough for a door, but since it took so much hammering to get the dowels in, I knew those joints weren't going anywhere. I left it in the garage and went about other fun tasks for the rest of the day.
Today, after my morning routine, I went to the garage to examine the door. It appeard to be pretty solid. Next, the screen door. It went in like a hand in a glove. Next, installation. Six new screws and it was back in it's original location. It stuck a little on one end but a little sanding cured that.
And now I can cross that project off from my list. Just like Toby from "West Wing", I LOVE to cross things off the many lists I have.
And the screen door is back for the rest of the summer. Screen doors are good for two things. To keep the flies out while letting a nice cool breeze into the house. The other? Well, as Bruce sang, "The screen door slams"!!
Tommy: I'm Tom Silva
Norm: I'm Norm Abram
Me: And I'm the author of this blog. See you next time.